The manufacturing process consisted of several raw material inputs and process parameters which could affect the quality of the output. The company had a well-defined method for checking the quality of the finished products and detecting defects. It also maintained records of defects and production parameters batch-wise.
A Multinational automobile component manufacturing company.
- Drive down manufacturing defect percentage.
- Identify the root causes, and narrow down on biggest influencers
Root cause analysis identified significant contributors: - Production parameters, Process parameters, Quality attributes of raw materials
Analytics methods - Regression analysis techniques (logistic, stepwise, etc.) identified the most significant process parameters and raw material attributes contributing to the presence of defects.
Identify remedies and train users
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Identify and reduce the errors through Training
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Defects reduced by 40 percent and Operational Saving get increased
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